Custom Laser Cutting Service
Fast, precise laser cutting—prototype or production. Free global shipping. No hidden fees.
Laser Cutting Service Overview
Laser cutting is a precise, cost-effective technology for cutting and shaping materials like metal, plastic, rubber, foam, and wood. It’s ideal for both prototyping and large-scale production, offering fast delivery and low-cost solutions. Common applications include custom parts, intricate designs, and rapid prototyping in industries such as automotive, aerospace, and electronics.
Othala Technology specializes in stainless steel tubing laser cutting and offers solutions for various materials, including stainless steel, acrylic, aluminum, and steel. We ensure top-notch quality and results for your projects.
Contact us and send your CAD drawings (DXF, STP, etc.)
Our Laser Cutting Capabilities
Metal Laser Cutting Service
Our metal laser cutting services support a wide range of metals, including steel, stainless steel, aluminum, brass, copper, and titanium. Whether you’re working on small prototypes or large production runs, we deliver fast, high-quality results every time.
For a full list of the metal materials we support, please see the table below. Additional materials may be available upon request.
| Metal Type | Examples |
|---|---|
| Steel | AR400, AR500, A36, 1018, 4140 |
| Stainless Steel | 304, 316, 17-4 PH, 17-7 SHIM, 430 |
| Brass & Bronze | 2024-T3, 5052 H32, 6061 T6, 7075 T6 |
| Aluminum | Brass 260, Bronze 220 H02, Bearing Bronze |
| Titanium | Grade 2, 6Al-4V (Grade 5) |
| Tool Steel | D2, O1 |
| Copper | Copper 101, Copper 110, Annealed |
(For more information see our Metal Laser Cutting Service page, or simply Start a Quote Now.)
Important Notes:
Cutting materials like aluminum and copper can be challenging due to their high reflectivity, which reduces laser energy absorption. To overcome this, we use high-power fiber lasers, adjust cutting parameters, and apply assist gases like nitrogen to ensure clean, precise cuts. Protective lenses and mirrors also safeguard the equipment from damage caused by energy reflection. This ensures optimal cutting performance on reflective materials.
We offer two main types of laser cutting:
- Fiber Laser Cutting: Perfect for thicker metals, providing fast and precise cuts with minimal heat distortion.
- Femtosecond Laser Cutting:Ideal for thin metals and micro parts, delivering ultra-precise cuts with no heat-affected zone.
Our fiber lasers cut through materials up to 1 inches thick (25 mm), providing versatile solutions for industries needing customized parts, high-performance components, and fast turnaround.
Comparison of Fiber and Femtosecond Laser Cutting Technologies
| Feature | Fiber Laser Cutting | Femtosecond Laser Cutting |
|---|---|---|
| Laser Type | Continuous Wave (CW) Fiber Laser | Ultra-short Pulse (Femtosecond) Laser |
| Precision | High precision, ±0.1 mm | Extreme precision, sub-micron to nanometer |
| Cutting Speed | Fast, suitable for large-scale production | Slower, ideal for micro-scale precise work |
| Heat Impact | Moderate heat impact, suitable for thicker materials | Virtually no heat impact, ideal for thin or heat-sensitive materials |
| Material Thickness | 0.5 mm - 25 mm thick materials | thin materials, typically up to 1 mm |
| Applications | Automotive, aerospace, metal fabrication | Microelectronics, medical devices, semiconductor |
| Edge Quality | Clean edges, minimal heat-affected zone | Extremely clean cuts, no heat-affected zone |
| Cost-Effectiveness | Cost-effective for high-volume cutting | High precision, but more expensive for mass production |
Our femtosecond laser cutting offers ±0.01 mm precision, providing custom solutions for automotive, aerospace, and medical industries. We specialize in tube processing, ensuring clean cuts, minimal heat distortion, and precise tolerances for custom parts and high-performance components.
Laser Cut Hypotube Parameters
| Feature | Range |
|---|---|
| Diameter | 0.3 mm to 20 mm |
| Material Length | Up to 3 m |
| Part Length | 0.2 mm to 3 mm |
| Kerf Width | 15 µm to 30 µm |
| Wall Thickness | 0.06 mm to 2 mm |
| Tolerance | ±0.01 mm |
(For more information see our Laser Cut Hypotube page, or simply Start a Quote Now.)
Plastic Laser Cutting Service
Our plastic laser cutting services support various materials, including acrylic, foam, and elastomer. We use CO2 laser technology, ideal for non-metals like plastics, ensuring clean cuts, high precision, and minimal heat distortion.
CO2 lasers are known for their exceptional accuracy and sharp edge quality, making them perfect for applications that require fine details. While fiber lasers excel in cutting metals, CO2 lasers are the best choice for plastics, offering versatile solutions for industries like electronics, signage, and product design.
Need a custom solution? Get an instant quote or contact us for more details today!
| Plastic Type | Examples |
|---|---|
| Acrylic | Clear, Colored |
| Foam | EVA Foam (Black, Blue), PU Foam (Soft) |
| Rubber | Buna-N Rubber, EPDM, Silicone Foam |
| Fiberglass | Garolite G-10 (FR4), G-11 (FR5) |
| Nylon & PTFE | Nylon 6/6 (Black), PTFE (White or Black) |
| PVC & Polycarbonate | PVC (Gray), Polycarbonate (Clear) |
(For more information see our Plastic Laser Cutting Service page, or simply Start a Quote Now.)
Wood Laser Cutting Service
At Othala Technology, we provide high-precision wood laser cutting for materials such as hardwood, MDF, plywood, and veneer. Our CO2 laser technology ensures clean cuts, minimal waste, and quick turnaround for both custom designs and large-scale production, making it ideal for furniture, signage, and decorative items.
| Wood Type | Examples |
|---|---|
| Hardwoods | Cherry, Red Oak, Poplar |
| Wood Composites | MDF, Hardboard, Chipboard |
| Plywood | Uncoated Wood Laminate (Plywood) |
Alternatives to Laser Cutting
When laser cutting reaches its thickness limits, waterjet and plasma cutting offer excellent alternatives for thicker materials. While laser cutting is effective for materials up to 1 inches thick (25 mm), anything beyond that benefits from the unique strengths of these technologies.
- Waterjet Cutting:Ideal for cutting thicker metals and materials with high hardness, waterjet cutting uses a high-pressure stream of water mixed with abrasive particles, ensuring precise, burr-free cuts with no heat-affected zones.
- Plasma Cutting: Best suited for cutting thick metals, plasma cutting uses an ionized gas to melt and blow away material, providing fast, cost-effective cuts on thicker metals.
Both methods offer versatile solutions for industries requiring thicker, high-performance material cutting, ensuring quality and precision beyond the limitations of laser technology.
How Laser Cutting Works
Laser cutting technologies have significantly advanced over the past few decades, evolving from basic methods to highly specialized systems capable of precise and efficient cutting across various materials.
Key technologies like fiber lasers, femtosecond lasers, and CO2 lasers offer unique advantages based on material type and application, such as fiber lasers for metals, femtosecond lasers for micro-machining, and CO2 lasers for non-metals like wood and plastic.
Each cutting technology brings unique strengths, making it essential to choose the right one based on your material, application, and required precision.
Comparison of Fiber and Femtosecond Laser Cutting Technologies
| Cutting Technology | Principle | Precision | Cutting Speed | Material Thickness | Suitable Materials | Applications | Advantages | Disadvantages |
|---|---|---|---|---|---|---|---|---|
| Fiber Laser Cutting | Uses fiber optic technology to deliver laser beams with high efficiency. | High precision (±0.1 mm) | Fast, especially for metals | Up to 25 mm | Metals (steel, aluminum, brass, etc.) | Metal cutting, engraving, soldering | High energy efficiency, minimal heat-affected zone, fast cutting | Less effective on thick non-metals |
| Femtosecond Laser Cutting | Uses ultra-short pulses of light to cut materials with extreme precision. | Ultra-high precision (sub-micron to nanometer) | Slow, best for micro-scale cuts | Thin materials, typically up to 1 mm | Metals, plastics, semiconductors | Micro-machining, medical device manufacturing, electronics | No heat distortion, extremely clean cuts | Expensive, slower for large-scale production |
| CO2 Laser Cutting | Uses a CO2 gas mixture to generate laser light, highly effective on non-metals. | High precision (±0.1 mm) | Moderate, slower for metals but faster for non-metals | Up to 25 mm | Non-metals (plastics, wood, rubber), metals | Wood cutting, plastic engraving, textile cutting | Excellent for non-metal materials, clean cuts, minimal heat-affected zone | Lower efficiency for metals, requires more maintenance |
| Nd Laser Cutting (Nd:YAG) | Uses neodymium-doped yttrium aluminum garnet (Nd\:YAG) crystal as a laser source. | High precision (±0.1 mm) | Moderate, slower than fiber lasers | Up to 10 mm | Metals, ceramics | Drilling (metal), welding (precision), engraving, surface treatment | High power, good for hard materials, good beam quality | Lower cutting speed compared to fiber lasers, higher cost |
| Waterjet Cutting | Uses a high-pressure stream of water mixed with abrasives to cut materials. | High precision (±0.1 mm) | Moderate to slow | Up to 200 mm | Metals, stone, ceramics, plastics, composites | Thick metal cutting, stone cutting, composite materials | No heat-affected zone, can cut almost any material | Slower than laser cutting, high water consumption |
| Plasma Cutting | Uses ionized gas (plasma) to melt and blow away material. | Moderate precision (±0.5 mm) | Fast, especially for thicker metals | Up to 50 mm | Metals (steel, aluminum) | Thick metal cutting, metal fabrication | Fast and cost-effective for thick materials | Larger heat-affected zone, less precision than lasers |
The laser cutting process begins when the customer places an order and uploads their design files, typically in formats like DXF, STEP, or STP. Our team reviews the design to ensure it meets specifications and is ready for cutting.
Next, the design is programmed into our laser cutting system, where the material type, thickness, and cutting parameters are set. The machine then executes the cutting process with high precision, ensuring clean edges and minimal waste.
Once the cutting is completed, the parts are inspected for quality and any necessary finishing (such as deburring) is applied. Finally, the finished parts are carefully packed and shipped to the customer, ensuring safe delivery.
From design to delivery, we ensure a seamless and efficient process, delivering high-quality laser-cut parts in a timely manner.
Applications of Laser Cutting
Laser cutting is widely used in industries such as sheet metal fabrication, engraving and marking, custom parts manufacturing, medical device production, and automotive parts manufacturing.
In sheet metal fabrication, it efficiently cuts complex shapes like enclosures and brackets. For engraving and marking, it creates detailed designs on materials such as metal, plastic, and wood. In custom parts manufacturing, laser cutting produces precise, tailored components to meet specific needs.
In medical device production, it ensures accuracy for making surgical tools and implants. In the automotive industry, laser cutting processes high-strength materials for parts like body panels and seat frames.
- Material Preparation: Laser cutting provides precise, clean cuts for flat patterns and material blanks.
- Rapid Prototyping: Laser cutting is fast, cost-effective, and works with many materials for quick prototypes.
- End-Use Production: Laser cutting handles large formats and high volumes, ideal for high-quality final parts.
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Advantages of Laser Cutting
Laser cutting offers many advantages over traditional mechanical cutting or CNC machining. It enables faster production times, reduced material contamination, and minimized risk of warping. Laser cutters create clean, precise parts with minimal chance of operator error. This makes them ideal for rapid prototyping and small-batch production.
At Othala Technology, our custom laser cutting services offer a cost-effective, on-demand solution for all your sheet metal fabrication and tube cutting needs. We provide a wide range of materials and sizes to meet your project’s specific requirements. Whether you need quick prototypes or high-volume production runs, our laser cutting process ensures high precision, faster turnaround, and lower costs compared to traditional methods.
| Durability | Laser cutting produces durable parts for both prototypes and end-use production. Precision cuts make parts last longer, even in demanding industries like automotive and aerospace. |
| Scalability | From a single prototype to 10,000 parts, laser cutting handles orders of all sizes. With low setup costs, we maintain efficiency across both small runs and high-volume production. |
| Material Selection | Choose from a wide range of materials, including stainless steel, aluminum, and plastics. Our materials suit industries like medical devices, electronics, and consumer products. |
| Rapid Turnaround | Using advanced automation, we offer fast production and instant quotes. Many orders ship within the same week, ensuring quick delivery to meet tight deadlines. |
| High Precision | Our systems offer micron-level precision, ensuring accurate cuts for complex designs. Perfect for industries requiring high-quality, detailed components. |
| Cost Efficiency | Laser cutting reduces material waste, offering a cost-effective solution for both small and large projects. It allows you to produce high-quality parts at a lower cost compared to traditional methods. |
| Environmentally Friendly | Laser cutting minimizes material waste and energy use, making it a more sustainable option. Our precise techniques help reduce unnecessary waste, supporting eco-friendly practices. |
Laser Cut Tolerances
Thickness Dimension
Thickness tolerances depend on the material and blank size. Tolerances may vary for different materials, such as steel, stainless steel, or aluminum.
At Othala Technology, our custom laser cutting services offer a cost-effective, on-demand solution for all your sheet metal fabrication and tube cutting needs. We provide a wide range of materials and sizes to meet your project’s specific requirements. Whether you need quick prototypes or high-volume production runs, our laser cutting process ensures high precision, faster turnaround, and lower costs compared to traditional methods.
| Material | Tolerance | Notes |
|---|---|---|
| Stainless Steel | ±0.005" (±0.13 mm) | thinner materials (up to 0.25" / 6.35 mm) |
| Mild Steel | ±0.010" (±0.25 mm) | thicknesses up to 0.5" (12.7 mm) |
Minimum Recommended Part Size
The minimum recommended part size is 1.000″ (25.4 mm) to ensure structural integrity during cutting. Parts smaller than this may become difficult to handle or cut precisely, especially for complex geometries or intricate design
| Description | Tolerance | Example Applications |
|---|---|---|
| Minimum Recommended Part Size | 1.000" (25.4 mm) | Ensures structural integrity during cutting, especially for complex geometries. |
Minimum Feature Size
For optimal cutting, features should be at least 2x the material thickness, with a minimum of 0.062″ (1.57 mm). For high-precision applications, such as medical devices or aerospace components, the feature size may need to be larger to ensure proper functionality and durability.
| Description | Tolerance | Example Applications |
|---|---|---|
| Minimum Feature Size | 2x material thickness, minimum of 0.062" (1.57 mm) | For high-precision applications in medical devices and aerospace components. |
Kerf (Slit Size)
The laser cutting kerf is approximately 0.020″ (0.51 mm), which may vary slightly depending on the material and thickness.
| Material | Thickness Range | Typical Kerf |
|---|---|---|
| General | Standard | 0.020" (0.51 mm) |
| Aluminum | Thinner materials | 0.025" (0.64 mm) |
| Mild Steel | Up to 0.25" (6.35 mm) | 0.020" (0.51 mm) |
Edge Condition
Laser-cut parts will have a vertical striation on the cut face, which can affect surface finish. For smoother edges, further post-processing like grinding, polishing, or deburring may be required.
Common applications that may require this edge processing include:
| Aspect | Description | Applications Requiring Processing |
|---|---|---|
| Standard Edge | Vertical striation on cut face | Standard applications |
| Post-Processing Options | • Grinding • Polishing • Deburring | • Aerospace parts: Strict surface finish standards to prevent stress concentrations • Consumer electronics: Smooth edges for aesthetic/functional requirements |
Important Notes
- Tolerances may vary for different materials beyond those listed
- Complex geometries or intricate designs may require larger minimum part sizes
- For full details on tolerances and specific materials, consult manufacturer specifications
- High-precision applications may require tighter tolerances and larger feature sizes
Why Choose Othala Technology?
Endless Options
Choose from a wide range of materials, finishes, tolerances, markings, and certifications. We offer countless combinations tailored to your needs.
Easy to Use
Get laser-cut parts delivered straight to your door. Skip the hassle of sourcing, logistics, and shipping. We handle everything.
Certified Quality
Our factory is certified with ISO 9001:2015 and ISO 13485. This guarantees the highest quality standards in every part we produce.
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