5-Axis CNC Machining Center
Othala is one of the top 5-axis CNC machining services providing custom metal parts for complex designs. Our company has high-precision machining experts with decades of experience in various industries. Our 5 axis machines manufacture high-quality CNC milled and turned parts according to your requirements. Our state-of-the-art 5-axis CNC machining center produces precision parts with excellent accuracy.
Design Guidelines for 5-Axis Machining
Our basic guidelines for 5-axis CNC machining include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.
| US | Metric | ||
|---|---|---|---|
| Maximum Dimensions | Diameter | 17 in. | 431mm |
| Length | 39 in. | 990mm | |
| Minimum Dimensions | Diameter | 0.003 in. | 0.08mm |
| Length | 0.019 in. | 0.5mm | |
| Wall Thickness | 0.004 in. | 0.1mm | |
| Angle | Below 90° | Below 90° | |
| Tolerances | +/- 0.0002 in. | +/- 0.005mm |
5-Axis CNC Machining Guidelines
Design parts with streamlined geometries and minimal setups to leverage 5-axis simultaneous motion for complex contours and improved surface finishes.
Materials for 5-Axis Machining
- Aluminum
- Brass
- Low Carbon Steel
- Steel Alloy
- Stainless Steel
- Titanium
Surface Finish Options for 5-Axis CNC Machined Parts
We offer a wide range of surface finishing options for our 5-axis machined parts to meet diverse needs. These include common finishes like as-machined (leaving tool marks), anodizing (for aluminum corrosion resistance and color), and polishing (for a high-gloss look). 1 We also provide more specialized options such as sand blasting (for a matte texture), tumbling (for smoothing small parts), electropolishing (for enhanced smoothness and corrosion resistance), and various coatings like alodine, powder coating, and electroplating for added protection and specific properties.
Beyond these, we offer heat treatment to alter material properties like hardness and strength, a brushed finish for a satin texture, and black oxide for steel.
| Aluminum | Edges broken with visible toolmarks, edges broken with light bead blast, or sharp edges with visible toolmarks |
|---|---|
| All other metals | Edges broken with visible toolmarks or edges broken with light bead blast |
Material: Aluminum
Surface Finish: Broken Edge
Material: Aluminum
Surface Finish: Bead Blast
Material: Aluminum
Surface Finish: Sharp Edge
Anodizing and Chromate Plating Specifications
| Anodize | Hard Anodize | Chromate |
|---|---|---|
| MIL-A-8625 Type II, Class 2 (Blk) MIL-A-8625 Type II, Class 1(Clr) | MIL-A-8625 Type III, Class 2 (Blk) | MIL-DTL-5541 Type II, Class 3 (Clr) |
Quick-turn Finishing
Here are the requirements to get parts in as fast as 4 days (1-day expedite + 3 days for plating):
- Aluminum 6061/6082 and 7075 material eligibility
- Threaded holes plugged
- No masking available
High-requirement Finishing
For 5-axis CNC machining projects with stringent requirements like AS9100 and ITAR, our domestic precision machining services are available. For complex anodizing, plating, or specialized material needs such as titanium or nickel, or for unique color requirements, we leverage our digital network of manufacturing partners, ensuring access to a broad range of specialized capabilities.
What is 5-Axis CNC machining?
5-axis CNC machining refers to a computer-controlled manufacturing process where a cutting tool moves across a workpiece in five different axes simultaneously. These axes typically include the three linear axes (X, Y, and Z) and two rotational axes (A and B or A and C). This simultaneous movement allows for the creation of highly complex geometries, undercuts, and intricate details in a single setup, minimizing handling and improving accuracy.
Unlike 3-axis machining, which is limited to moving the tool along three linear axes, 5-axis machining enables the workpiece to be oriented at various angles relative to the cutting tool. This capability significantly reduces the need for multiple setups and fixtures.
Resources
Check out these machining and sheet metal finishingoptions to protect parts and improve function.
Consider hole depths, threading, wall thickness, andmore to reduce production time and expense.
Learn a number of ways to modify your CNC machining design to not only improve functionality, but reduce manufacturing costs.
View a CNC machining sample quote to explore ProtoQuote's design for manufacturability feedbackand real-time pricing capabilities.