5-Axis CNC Machining Center
Othala is one of the top 5-axis CNC machining services providing custom metal parts for complex designs. Our company has high-precision machining experts with decades of experience in various industries. Our 5 axis machines manufacture high-quality CNC milled and turned parts according to your requirements. Our state-of-the-art 5-axis CNC machining center produces precision parts with excellent accuracy.
Design Guidelines for 5-Axis Machining
Our basic guidelines for 5-axis CNC machining include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.
| US | メートル法 | ||
|---|---|---|---|
| 最大寸法 | 直径 | 17 in. | 431mm |
| 長さ | 39 in. | 990mm | |
| 最小寸法 | 直径 | 0.003 in. | 0.08mm |
| 長さ | 0.019 in. | 0.5mm | |
| 壁厚 | 0.004 in. | 0.1mm | |
| アングル | 90度以下 | 90度以下 | |
| 公差 | +/- 0.0002 in. | +/- 0.005mm |
5-Axis CNC Machining Guidelines
Design parts with streamlined geometries and minimal setups to leverage 5-axis simultaneous motion for complex contours and improved surface finishes.
Materials for 5-Axis Machining
- アルミニウム
- 真鍮
- Low Carbon Steel
- 合金鋼
- ステンレス・スチール
- チタン
Surface Finish Options for 5-Axis CNC Machined Parts
We offer a wide range of surface finishing options for our 5-axis machined parts to meet diverse needs. These include common finishes like as-machined (leaving tool marks), anodizing (for aluminum corrosion resistance and color), and polishing (for a high-gloss look). 1 We also provide more specialized options such as sand blasting (for a matte texture), tumbling (for smoothing small parts), electropolishing (for enhanced smoothness and corrosion resistance), and various coatings like alodine, powder coating, and electroplating for added protection and specific properties.
Beyond these, we offer heat treatment to alter material properties like hardness and strength, a brushed finish for a satin texture, and black oxide for steel.
| アルミニウム | Edges broken with visible toolmarks, edges broken with light bead blast, or sharp edges with visible toolmarks |
|---|---|
| All other metals | Edges broken with visible toolmarks or edges broken with light bead blast |
材料：アルミニウム
Surface Finish: Broken Edge
材料：アルミニウム
Surface Finish: Bead Blast
材料：アルミニウム
Surface Finish: Sharp Edge
陽極酸化処理およびクロメートめっきの仕様
| 陽極酸化 | ハードアノダイズ | クロメート |
|---|---|---|
| MIL-A-8625 Type II, Class 2 (Blk) MIL-A-8625 Type II, Class 1(Clr) | MIL-A-8625 Type III, Class 2 (Blk) | MIL-DTL-5541 Type II, Class 3 (Clr) |
クイックターン仕上げ
Here are the requirements to get parts in as fast as 4 days (1-day expedite + 3 days for plating):
- アルミニウム6061/6082および7075材料の適用資格
- ネジ穴が塞がれた
- マスキングは利用できません
高要求仕上げ
For 5-axis CNC machining projects with stringent requirements like AS9100 and ITAR, our domestic precision machining services are available. For complex anodizing, plating, or specialized material needs such as titanium or nickel, or for unique color requirements, we leverage our digital network of manufacturing partners, ensuring access to a broad range of specialized capabilities.
What is 5-Axis CNC machining?
5-axis CNC machining refers to a computer-controlled manufacturing process where a cutting tool moves across a workpiece in five different axes simultaneously. These axes typically include the three linear axes (X, Y, and Z) and two rotational axes (A and B or A and C). This simultaneous movement allows for the creation of highly complex geometries, undercuts, and intricate details in a single setup, minimizing handling and improving accuracy.
Unlike 3-axis machining, which is limited to moving the tool along three linear axes, 5-axis machining enables the workpiece to be oriented at various angles relative to the cutting tool. This capability significantly reduces the need for multiple setups and fixtures.
資源
部品を保護し、機能を向上させるための機械加工と板金仕上げのオプションをご覧ください。
穴の深さ、ねじ切り、肉厚などを考慮し、製造時間と費用を削減する。
機能性を向上させるだけでなく、製造コストを削減するために、CNC機械加工設計を修正する方法を多数ご紹介します。
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