5-Axis CNC Machining Center
Othala is one of the top 5-axis CNC machining services providing custom metal parts for complex designs. Our company has high-precision machining experts with decades of experience in various industries. Our 5 axis machines manufacture high-quality CNC milled and turned parts according to your requirements. Our state-of-the-art 5-axis CNC machining center produces precision parts with excellent accuracy.
Design Guidelines for 5-Axis Machining
Our basic guidelines for 5-axis CNC machining include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.
| US | متري | ||
|---|---|---|---|
| الأبعاد القصوى | القطر | 17 in. | 431mm |
| الطول | 39 in. | 990mm | |
| الحد الأدنى للأبعاد | القطر | 0.003 in. | 0.08mm |
| الطول | 0.019 in. | 0.5mm | |
| سُمك الجدار | 0.004 in. | 0.1mm | |
| الزاوية | أقل من 90 درجة | أقل من 90 درجة | |
| التفاوتات المسموح بها | +/- 0.0002 in. | +/- 0.005mm |
5-Axis CNC Machining Guidelines
Design parts with streamlined geometries and minimal setups to leverage 5-axis simultaneous motion for complex contours and improved surface finishes.
Materials for 5-Axis Machining
- ألومنيوم
- نحاس
- Low Carbon Steel
- سبائك الصلب
- الفولاذ المقاوم للصدأ
- تيتانيوم
Surface Finish Options for 5-Axis CNC Machined Parts
We offer a wide range of surface finishing options for our 5-axis machined parts to meet diverse needs. These include common finishes like as-machined (leaving tool marks), anodizing (for aluminum corrosion resistance and color), and polishing (for a high-gloss look). 1 We also provide more specialized options such as sand blasting (for a matte texture), tumbling (for smoothing small parts), electropolishing (for enhanced smoothness and corrosion resistance), and various coatings like alodine, powder coating, and electroplating for added protection and specific properties.
Beyond these, we offer heat treatment to alter material properties like hardness and strength, a brushed finish for a satin texture, and black oxide for steel.
| ألومنيوم | Edges broken with visible toolmarks, edges broken with light bead blast, or sharp edges with visible toolmarks |
|---|---|
| All other metals | Edges broken with visible toolmarks or edges broken with light bead blast |
المادة: ألمنيوم
Surface Finish: Broken Edge
المادة: ألمنيوم
Surface Finish: Bead Blast
المادة: ألمنيوم
Surface Finish: Sharp Edge
مواصفات الأكسدة والطلاء بالكرومات
| أنوديز | الأكسدة الصعبة | كرومات |
|---|---|---|
| MIL-A-8625 Type II, Class 2 (Blk) MIL-A-8625 Type II, Class 1(Clr) | MIL-A-8625 Type III, Class 2 (Blk) | MIL-DTL-5541 Type II, Class 3 (Clr) |
إنهاء سريع
Here are the requirements to get parts in as fast as 4 days (1-day expedite + 3 days for plating):
- أهلية المواد من الألومنيوم 6061/6082 و7075
- الثقوب الملولبة مغلقة
- لا يوجد تغطية متاحة
إنهاء عالي المتطلبات
For 5-axis CNC machining projects with stringent requirements like AS9100 and ITAR, our domestic precision machining services are available. For complex anodizing, plating, or specialized material needs such as titanium or nickel, or for unique color requirements, we leverage our digital network of manufacturing partners, ensuring access to a broad range of specialized capabilities.
What is 5-Axis CNC machining?
5-axis CNC machining refers to a computer-controlled manufacturing process where a cutting tool moves across a workpiece in five different axes simultaneously. These axes typically include the three linear axes (X, Y, and Z) and two rotational axes (A and B or A and C). This simultaneous movement allows for the creation of highly complex geometries, undercuts, and intricate details in a single setup, minimizing handling and improving accuracy.
Unlike 3-axis machining, which is limited to moving the tool along three linear axes, 5-axis machining enables the workpiece to be oriented at various angles relative to the cutting tool. This capability significantly reduces the need for multiple setups and fixtures.
موارد
تحقق من خيارات التصنيع الآلي وتشطيب الصفائح المعدنية هذه لحماية القِطع وتحسين وظيفتها.
ضع في اعتبارك أعماق الثقب، واللولبة، وسُمك الجدار، وأكثر من ذلك لتقليل وقت الإنتاج والنفقات.
تعرّف على عدد من الطرق لتعديل تصميم الماكينات بنظام التحكم الرقمي ليس فقط لتحسين الأداء الوظيفي، ولكن لتقليل تكاليف التصنيع.
عرض نموذج عرض أسعار للتصنيع الآلي باستخدام الحاسب الآلي لاستكشاف تصميم ProtoQuote لملاحظات قابلية التصنيع وقدرات التسعير في الوقت الحقيقي.