Injection Molding Services for Custom Parts
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認証
- ISO 9001:2015
- AS9100D
- ITAR登録済み
Get small, simple molded parts in as fast as 1 day!
さらに詳しく
Injection Molding Processes
Make the move from prototyping to on-demand manufacturing for affordable, high-quality molded parts within days. Better yet, your prototyping tool is free once you shift to an on-demand manufacturing tool. Working with a single supplier that provides free design consultation services also massively speeds up the manufacturing process, allowing for greater supply chain flexibility, more consistent parts, and making qualification a breeze.
Plastic Injection Molding
Liquid Silicone Rubber Molding
Overmolding & Insert Molding
Consistency and Quality
We combine scientific (or decoupled) molding techniques, which optimize and lock in processing parameters to ensure part consistency—with extra attention paid to critical-to-quality dimensions using our proprietary automated CMM process. Plus, with every order you’ll get:
- Comprehensive manufacturing analysis
- Consultative design services
- Quality reports like FAIs and process capability reports
Consistency and Quality
We combine scientific (or decoupled) molding techniques, which optimize and lock in processing parameters to ensure part consistency—with extra attention paid to critical-to-quality dimensions using our proprietary automated CMM process. Plus, with every order you’ll get:
- Comprehensive manufacturing analysis
- Consultative design services
- Quality reports like FAIs and process capability reports
Injection Mold Tooling Options and Quality Reporting
We have two unique offers to meet your needs wherever you are in the product lifecycle. Our prototype injection molding process helps you cut product development cycles by weeks—sometimes months—and bridge to production with injection-molded parts within days. Our On-demand Manufacturing process is designed to meet your production needs, and helps you qualify parts quickly to seamlessly transition into production with scientific molding, in-process CMM inspections with GD&T, and a full suite of secondary operations to make sure that your parts show up and perform as expected.
| 材料 | 属性 | 説明 |
|---|---|---|
| ベイブレンドFR 110 (ABS/PC) | 難燃性、耐衝撃性 | Bayblend FR 110は、5VAの難燃性で高い耐衝撃性を備えており、火災時の安全性と耐久性を必要とする用途に最適です。 炎の定格：5VA カラー：ブラック |
| デルリン500P（POMアセタール） | 耐衝撃性、耐薬品性 | デルリン500Pは高い衝撃強度と耐薬品性を備えており、耐摩耗部品の有力候補となっている。 難燃性HB カラー：ブラックまたはナチュラル |
| サイコロイC2950（ABS/PC） | 難燃性、高耐熱性 | サイコロイC2950は難燃性を有する高熱グレードで、家電製品や照明部品によく使用される。 炎の評価5VB カラー：ブラックまたはナチュラル |
| グリラミッドTR55（ナイロン） | 耐薬品性、耐衝撃性 | この透明なナイロン素材は優れた耐衝撃性を持ち、医療用や食品用の用途によく使用される。 カラー：クリア |
| PETG（イースター6763） | 滅菌可能、耐衝撃性 | PETGは高い透明度と耐衝撃性を持つ医療用素材で、食品用や滅菌可能な製品によく使用される。 カラー：クリア |
| ポリプロピレン（PPコポリマー） | 耐衝撃性、コストパフォーマンス | ポリプロピレンは、耐衝撃性と低コストのために射出成形に広く使用されており、消費者向け製品に最適です。 難燃性HB カラー：ナチュラル |
| ポリカーボネート（PC） 20% ガラス繊維入り | 電気的特性、剛性 | ガラス繊維入りポリカーボネートは、高い剛性と電気特性の向上を実現し、電気部品に最適です。 炎の定格：5VA カラー：ブラック |
| TPE（熱可塑性エラストマー） | 柔軟性、耐衝撃性 | TPEは優れた柔軟性と耐衝撃性を持ち、ソフトタッチの表面を必要とする用途によく使用される。 ショア硬度：85A カラー：ブラックまたはカスタムカラー |
| ナイロン6/6 30% ガラス繊維入り | 硬さ、強さ | ガラス繊維入りナイロンは高い剛性と強度を持ち、構造部品に最適。 難燃性HB カラー：ナチュラル |
| ポリブチレンテレフタレート（PBT） | 耐薬品性、剛性 | PBTは硬くて強い素材で、優れた耐薬品性を持ち、自動車用途によく使用される。 炎の評価V0 カラー：ブラックまたはナチュラル |
射出成形材料
We have wide selection of more than 100 thermoplastic and thermoset materials. And if you’re looking for alternative material options, check out our guide to resin substitutes for ABS, PC, PP, and other commonly molded plastics.
Thermoplastics
- ABS
- ABS/PC
- アセタール
- Acetal Copolymer
- Acetal Homopolymer/Delrin
- ETPU
- HDPE
- LCP
- LDPE
- LLDPE
- ナイロン
- PBT
- PC/PBT
- 覗き見
- PEI
- PET
- PETG
- PMMA (Acrylic, Plexiglas)
- ポリカーボネート
- ポリプロピレン
- PPA
- PPE/PS
- PS
- 電源ユニット
- TPU
Thermosets
- Standard silicone (30, 40, 50, 60, and 70 durometers)
- Medical-grade silicone
- Optical-grade silicone
- Fluorosilicone (fuel and oil resistant)
Why Choose Us for Custom Injection Molding?
Unmatched Lead Times
Reduce your product development cycle by weeks—sometimes months—and bridge to production with injection-molded parts within days. Some injection molding orders can ship in as fast as 1 day.
Design for Manufacturing Feedback
Every quote includes real-time pricing and design analysis. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process such as difficult to machine undercuts and insufficient draft.
No Minimum Order Quantities (MOQs)
Procuring parts on demand, without MOQs, helps you manage market or demand volatility and provides a cost-effective source for bridge production, line-down emergencies, end-of-life production, or product customization.
Injection Molding Expertise
We’ll work with you throughout the course of your project to help you quickly move from prototyping to production, including finishing options and inspection reporting.
Advantages of Injection Molding
Injection molding is plastic manufacturing process that can produce high quality parts at scale. It’s typically used for low- to high-volume production but our aluminum tooling can also make prototyping runs economical.
- Low cost at higher volumes
- Exceptional part cosmetics and surface finish
- Repeatable
- Complex parts
- Low scrap rate
- Large selection of thermoplastic and thermoset materials
Injection Molding Applications
Injection molding is widely used for plastic part production in medical, consumer, and automotive industries. Typical parts include:
- Housings
- ブラケット
- Gears
- Single-use medical parts
- Electrical connectors
- Syringes
- Containers
What's in an Online Injection Molding Quote?
We do quoting a little differently. When you request an injection molding quote, you’ll not only receive accurate pricing, but also a manufacturing analysis—within just a few hours. Our online quoting platform also provides you with gate and ejector pin layouts and a price curve tool to help select the best tooling option for your project.
Injection Molding FAQs
How much does your injection molding service cost?
The cost of our injection molding services varies depending on multiple factors, including the size of the component, mold complexity, number of cavities, material type, and any specific post-processing requirements. Each project is unique, and we provide personalized quotes to ensure that you receive a detailed cost assessment tailored to your specific needs. This transparent pricing approach allows you to understand the financial implications before committing to the process. To get an accurate estimate, simply upload your project details on our platform, and we will analyze these factors to provide you with a comprehensive quote.
What’s the process for injection mold making?
Our injection mold-making process includes six essential steps:
Step 1: Production Arrangement: We begin by thoroughly understanding all requirements and arranging the production details accordingly.
Step 2: DFM Report Analysis: A detailed Design for Manufacturability (DFM) report is provided free of charge. This report helps in conducting a feasibility analysis to ensure the mold will meet all specifications and quality standards.
Step 3: Production of the Mold: The mold is put into production. We provide clients with a Tooling Schedule form that outlines the entire cycle, allowing them to track the progress at any time.
Step 4: Free Sample Testing: Once the mold is produced, a sample is created and provided to the client for testing to ensure it meets the required specifications.
Step 5: Mass Production: Upon client confirmation that the sample meets all quality and functionality criteria, full-scale production commences.
Step 6: Mold Saving: After production and a thorough quality inspection, the parts are delivered. The mold is then cleaned and properly stored to maintain its condition for future production runs.
What are the typical tolerances for injection molded parts?
In injection molding, maintaining precise tolerances is essential to ensure that parts fit correctly and function as intended, avoiding potential assembly issues. At OthalaTech, we strictly adhere to the ISO 2768-c standard for general tolerances, which is commonly used across the industry for molded parts. This standard provides a range of tolerances for different features and dimensions, ensuring consistency and reliability in production. For projects requiring even stricter tolerances, we have the capability to accommodate tighter specifications, based on the unique requirements of each client’s application. This flexibility allows us to deliver precisely engineered parts that meet or exceed all expectations.
What’s injection molding?
Injection molding is a manufacturing process used to produce parts by injecting molten material into a mold. It is commonly used with plastics but can also accommodate metals, glasses, and elastomers. The process begins with melting the material, which is then injected under pressure into a mold cavity. Once the material cools and solidifies, the mold is opened to eject the finished part. This technique is favored for its ability to produce large volumes of identical parts with high precision, complex shapes, and excellent surface finish. Injection molding is efficient and cost-effective, particularly suitable for mass production.
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