5-Axis CNC Machining Center
Othala is one of the top 5-axis CNC machining services providing custom metal parts for complex designs. Our company has high-precision machining experts with decades of experience in various industries. Our 5 axis machines manufacture high-quality CNC milled and turned parts according to your requirements. Our state-of-the-art 5-axis CNC machining center produces precision parts with excellent accuracy.
Design Guidelines for 5-Axis Machining
Our basic guidelines for 5-axis CNC machining include important design considerations to help improve part manufacturability, enhance cosmetic appearance, and reduce overall production time.
| ABD | Metre | ||
|---|---|---|---|
| Maksimum Boyutlar | Çap | 17 in. | 431mm |
| Uzunluk | 39 in. | 990mm | |
| Minimum Boyutlar | Çap | 0.003 in. | 0.08mm |
| Uzunluk | 0.019 in. | 0.5mm | |
| Duvar Kalınlığı | 0.004 in. | 0.1mm | |
| Açı | 90°'nin altında | 90°'nin altında | |
| Toleranslar | +/- 0.0002 in. | +/- 0.005mm |
5-Axis CNC Machining Guidelines
Design parts with streamlined geometries and minimal setups to leverage 5-axis simultaneous motion for complex contours and improved surface finishes.
Materials for 5-Axis Machining
- Alüminyum
- Pirinç
- Low Carbon Steel
- Çelik Alaşım
- Paslanmaz Çelik
- Titanyum
Surface Finish Options for 5-Axis CNC Machined Parts
We offer a wide range of surface finishing options for our 5-axis machined parts to meet diverse needs. These include common finishes like as-machined (leaving tool marks), anodizing (for aluminum corrosion resistance and color), and polishing (for a high-gloss look). 1 We also provide more specialized options such as sand blasting (for a matte texture), tumbling (for smoothing small parts), electropolishing (for enhanced smoothness and corrosion resistance), and various coatings like alodine, powder coating, and electroplating for added protection and specific properties.
Beyond these, we offer heat treatment to alter material properties like hardness and strength, a brushed finish for a satin texture, and black oxide for steel.
| Alüminyum | Edges broken with visible toolmarks, edges broken with light bead blast, or sharp edges with visible toolmarks |
|---|---|
| All other metals | Edges broken with visible toolmarks or edges broken with light bead blast |
Malzeme: Alüminyum
Surface Finish: Broken Edge
Malzeme: Alüminyum
Surface Finish: Bead Blast
Malzeme: Alüminyum
Surface Finish: Sharp Edge
Anodize ve Kromat Kaplama Özellikleri
| Anodize | Sert Anodize | Kromat |
|---|---|---|
| MIL-A-8625 Tip II, Sınıf 2 (Blk) MIL-A-8625 Tip II, Sınıf 1 (Clr) | MIL-A-8625 Tip III, Sınıf 2 (Blk) | MIL-DTL-5541 Tip II, Sınıf 3 (Clr) |
Hızlı Dönüşlü Yüzey İşlemesi
Parçaları 4 gün gibi kısa bir sürede teslim almak için gerekenler şunlardır (1 gün hızlandırılmış + kaplama için 3 gün):
- Alüminyum 6061/6082 ve 7075 malzeme uygunluğu
- Dişli delikler tıkanmış
- Maskeleme mevcut değil
Yüksek Gereksinimli Yüzey İşlemesi
For 5-axis CNC machining projects with stringent requirements like AS9100 and ITAR, our domestic precision machining services are available. For complex anodizing, plating, or specialized material needs such as titanium or nickel, or for unique color requirements, we leverage our digital network of manufacturing partners, ensuring access to a broad range of specialized capabilities.
What is 5-Axis CNC machining?
5-axis CNC machining refers to a computer-controlled manufacturing process where a cutting tool moves across a workpiece in five different axes simultaneously. These axes typically include the three linear axes (X, Y, and Z) and two rotational axes (A and B or A and C). This simultaneous movement allows for the creation of highly complex geometries, undercuts, and intricate details in a single setup, minimizing handling and improving accuracy.
Unlike 3-axis machining, which is limited to moving the tool along three linear axes, 5-axis machining enables the workpiece to be oriented at various angles relative to the cutting tool. This capability significantly reduces the need for multiple setups and fixtures.
Kaynaklar
Parçaları korumak ve işlevi iyileştirmek için bu işleme ve sac işleme seçeneklerine göz atın.
Üretim süresini ve masrafını azaltmak için delik derinliklerini, diş açmayı, duvar kalınlığını ve daha fazlasını göz önünde bulundurun.
CNC işleme tasarımınızı yalnızca işlevselliği artırmak için değil, aynı zamanda üretim maliyetlerini azaltmak için değiştirmenin çeşitli yollarını öğrenin.
ProtoQuote'un üretilebilirlik geri bildirimi için tasarımını ve gerçek zamanlı fiyatlandırma yeteneklerini keşfetmek için bir CNC işleme örnek teklifini görüntüleyin.